Cleaning Procedure
- Clean the water crossover in solvent.
Caution: Wear safety glasses in order to avoid eye damage.
- Dry the water crossover with compressed air.
Inspection Procedure
- Inspect the water crossover
for the following:
| • | Corrosion or damage to the threads for the following connections: |
| - | Engine lift bracket bolt holes (1) |
| - | EGR inlet pipe mounting bolt hole (3) |
| • | Corrosion or damage to the radiator hose outlet (2) |
| • | Corrosion or damage to the water pump drive belt tensioner/shield
mounting bolt holes (5) |
| • | Corrosion, damage or restrictions to the seal/gasket sealing surfaces
for the following: |
| - | EGR inlet pipe port (4) |
| - | Water pump sealing area (6) |
| - | Water crossover gasket sealing surfaces (7) |
| • | Corrosion, damage or restrictions to the EGR passages (8) |
| • | Corrosion, leakage or damage to the engine coolant plug (9) |
- Inspect the water crossover
for the following:
| • | Corrosion, leakage or damage to the engine coolant plug (1) |
| • | Corrosion or damage to the heater hose fitting (6) |
| • | Corrosion or damage to the water crossover bolt holes (7) |
| • | Corrosion or damage to the water pump mounting tabs (9) |
| • | Corrosion, restrictions or damage to the seal/gasket sealing surfaces
for the following: |
| • | Corrosion or damage to the threads for the following connections: |
| - | EGR valve mounting bolt holes (2) |
| - | EGR pipe mounting bolt holes (4) |
| - | Heater hose fitting hole (6) |
| - | Water pump cover bolt holes (8) |
| - | Throttle body engine coolant outlet fitting hole (10) |
- Inspect for damage or sevicability the following components:
| • | Water pump cover and seal |
| • | Rear engine lift bracket |
| • | Throttle body engine coolant outlet fitting |
- Repair or replace the water crossover and/or components as necessary.
