Rear Housing Assemble NV4500

Tools Required

1. Install the rear output shaft bearing. Use the J 38807 and the J 8092 .



2. Install the bearing retainer ring.



3. Install a new oil seal. Use the J 22834-A .

Rear Housing Assemble NV3500 4WD

Tools Required

1. Remove the rear housing shift shaft bearing. Use tool J 23907 with a suitable pilot bearing puller.

•	Install the puller legs behind the bearing lip.

•	If the bearing lip breaks off, install the puller legs behind the inside (outer end) bearing lip.




2. Drive out 2 dowel pins.



3. Remove the following components:

3.1.

3 bolts

3.2.	The output shaft bearing retainer




4. Remove the output shaft bearing assembly. Use a brass drift.
5. Remove the gasket material from the housing. Use liquid gasket remover.

Rear Housing Assemble NV3500

Tools Required

1. Install the rear housing shift shaft bearing. Use J 36506 and J 36190 .

1.1.	The writing on the bearing lip should face down.

1.2.	Install the bearing flush with the housing surface.




2. Install 2 dowel pins in the housing flange.

Drive the dowel pins rearward and flush with the flange surface.




3. Install the slip yoke oil seal. Use J 36503 .



4. Fill the space between the seal lips with chassis grease. Use GM P/N 1052497 or equivalent.