GM Service Manual Online
For 1990-2009 cars only

Coolant Bypass Hose Replacement for GMC Truck Savana 2000

Removal Procedure

  1. Disconnect the negative battery cable from the battery terminal. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement or Air Cleaner Assembly Replacement or Air Cleaner Assembly Replacement or Air Cleaner Assembly Replacement .
  3. Drain the engine cooling system. Refer to Cooling System Draining and Filling .
  4. Remove the coolant recovery reservoir/surge tank. Refer to Coolant Recovery Reservoir Replacement or Surge Tank (Diesel) Replacement .
  5. Remove the upper fan shroud. Refer to Fan Shroud Replacement .

  6. Object Number: 71614  Size: SH
  7. Disconnect the by-pass hose from the water pump. For vehicles with the 4.3L and 5.0/5.7L engines.

  8. Object Number: 347535  Size: SH
  9. Disconnect the by-pass hose from the water pump. For vehicles with the 7.4L engine.

  10. Object Number: 332048  Size: SH
  11. Disconnect the by-pass hose from the water pump. For vehicles with the 6.5L diesel engine.
  12. Remove the by-pass hose from the vehicle.

Installation Procedure

  1. Install the by-pass hose to the vehicle.

  2. Object Number: 332048  Size: SH
  3. Connect the by-pass hose to the water pump. For vehicles with the 6.5L diesel engine.

  4. Object Number: 347535  Size: SH
  5. Connect the by-pass hose to the water pump. For vehicles with the 7.4L engine.

  6. Object Number: 71614  Size: SH
  7. Connect the by-pass hose to the water pump. For vehicles with the 4.3L and 5.0/5.7L engines.
  8. Install the upper fan shroud. Refer to Fan Shroud Replacement .
  9. Install the coolant recovery reservoir/surge tank. Refer to Coolant Recovery Reservoir Replacement or Surge Tank (Diesel) Replacement .
  10. Refill the engine cooling system. Refer to Cooling System Draining and Filling .
  11. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement or Air Cleaner Assembly Replacement or Air Cleaner Assembly Replacement or Air Cleaner Assembly Replacement .
  12. Connect the negative battery cable to the battery terminal. Refer to Battery Negative Cable Disconnection and Connection .