For 1990-2009 cars

### Diagnostic Instructions

• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

• | Review Strategy Based Diagnosis for an overview of the diagnostic approach.

• | Diagnostic Procedure Instructions provides an overview of each diagnostic category.

### DTC Descriptor

DTC P0634: Transmission Control Module (TCM) Overtemperature

### Circuit/System Description

The control solenoid (w/body and TCM) valve assembly has a built-in TCM temperature sensor to detect possible overtemperature conditions of the TCM. This fault indicates the TCM is in an overtemperature condition and the TCM has shut down to protect from possible heat damage to the TCM. The TCM will remain off until the over temperature condition no longer exists.

### Conditions for Running the DTC

• | The engine is running.

• | The TCM temperature is greater than -40°C (-40°F) and less than 240°C (464°F) for greater than 5 seconds.

• | DTC P0634 is not set.

### Conditions for Setting the DTC

• | The TCM has detected an internal overtemperature condition greater than 142°C (288°F) for 5 seconds.

• | Ignition voltage is equal to or greater than 18 volts and the TCM temperature is greater than 50°C (122°F), last for 2 seconds.

### Action Taken When the DTC Sets

• | DTC P0634 is a Type A DTC.

• | The TCM shifts to a default gear, shuts down, and turns OFF.

### Conditions for Clearing the DTC

DTC P0634 is a Type A DTC.

### Diagnostic Aids

Inspect the transmission cooler, transmission fluid lines, engine cooling system, and transmission fluid level, and inspect for any obstructions in the cooling system airflow which may cause an overheat condition. Inquire about customer towing or extreme driving conditions. An engine cooling system or transmission cooling system malfunction may cause this diagnostic to set. Perform the Control Solenoid Valve and Transmission Control Module Assembly Inspection before replacing the control solenoid (w/body and TCM) valve assembly.

### Reference Information

#### Schematic Reference

Automatic Transmission Controls Schematics

#### Connector End View Reference

• | Automatic Transmission Inline 16-Way Connector End View

• | Automatic Transmission Internal Connector End Views

• | Automatic Transmission Related Connector End Views

#### DTC Type Reference

• | Diagnostic Trouble Code (DTC) Type Definitions

• | Diagnostic Trouble Code (DTC) List/Type

#### Electrical Information Reference

• | Circuit Testing

• | Connector Repairs

• | Testing for Intermittent Conditions and Poor Connections

• | Wiring Repairs

### Circuit/System Verification

Start the engine and check for DTC P0634.

### Circuit/System Testing

1. Start the engine.
2. Observe the transmission fluid temperature (TFT) and the engine coolant temperature (ECT). Ensure there are no current overheat conditions present in these systems.

⇒ | If an overheating concern is found, diagnose and repair that system first.

3. Operate the vehicle under the same conditions as found in Failure Records and observe the TCM Temperature parameter on the scan tool.
4. Recheck for DTCs.

⇒ | If the DTC resets, and the TCM power-up temperature sensor is not over 130°C (266°F), and the TFT is less than 120°C (248°F), replace the control solenoid (w/body and TCM) valve assembly.

⇒ | If the TCM power-up temperature sensor is over 130°C (266°F), inspect and repair the transmission cooler, transmission cooler fluid lines, engine cooling system, and transmission fluid level, and inspect for any obstructions in the cooling system airflow which may cause an overheat condition.

5. Inquire about customer towing or extreme driving conditions.

### Component Testing

Perform the Control Solenoid Valve and Transmission Control Module Assembly Inspection .

### Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

1. Control solenoid (w/body and TCM) valve assembly replacement. Refer to Control Module References for replacement, setup, and programming.
2. Perform the Service Fast Learn Adapts .