For 1990-2009 cars

Callout | Component Name
--- | ---
Caution: Refer to Machined Surface Damage Caution in the Preface section.

#### Preliminary Procedures

1. Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
2. Clean the left and right transfer case in cleaning solvent and air dry.

1 | Transfer Case - Left and Right Tip Inspect for cracks, broken areas, or other damage. The transfer case assembly must be replaced if damage is found.
2 | Transfer Case Rear Output Drive Housing Bore Tip Repair small scratches or nicks with light sanding.
3 | Case Sealing Surface Tip Repair small scratches or nicks with a soft stone.
4 | Transfer Case Bearing Races Tip Replace the transfer case assembly if a bearing has spun or if cracks are detected.
5 | Transfer Case Thread Bolt Holes Tip Repair any damaged threads.
6 | Transfer Case Half Locating Pin Holes