For 1990-2009 cars

## Exhaust Manifold Replacement 1.6L LXV

### Removal Procedure

1. Open the hood.
2. Remove the flexible exhaust pipe from the exhaust manifold. Refer to Exhaust Flexible Pipe Replacement.
3. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement.
4. Remove the 9 exhaust manifold nuts (4).
5. Remove the 2 exhaust manifold bolts (2).
6. Remove the exhaust manifold (3) and gasket (1).

### Installation Procedure

1. Clean the exhaust manifold gasket surface.
2. Install a NEW exhaust manifold gasket to the exhaust manifold.

Caution: Refer to Fastener Caution in the Preface section.

3. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 N·m (15 lb ft).
4. Install the 2 exhaust manifold bracket bolts (2) to 20 N·m (15 lb ft).
5. Install the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement.
6. Install the flexible exhaust pipe from the exhaust manifold. Refer to Exhaust Flexible Pipe Replacement.
7. Close the hood.

## Exhaust Manifold Replacement 2L Diesel LLW

Callout | Component Name
--- | ---
Warning: Refer to Exhaust Service Warning in the Preface section. Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

#### Preliminary Procedure

Remove the turbocharger. Refer to Turbocharger Replacement.

1 | Exhaust Manifold Nuts (Qty: 8). Caution: Refer to Fastener Caution in the Preface section. Tighten 33 N·m (25 lb ft)
2 | Exhaust Manifold
3 | Exhaust Manifold Gasket