For 1990-2009 cars

## Catalytic Converter Replacement 2L Diesel LLW

Callout | Component Name
--- | ---
Warning: Refer to Exhaust Service Warning in the Preface section. Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

#### Preliminary Procedure

1. Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement.
4. Remove the exhaust flex pipe. Refer to Exhaust Flexible Pipe Replacement.

1 | Catalytic Converter Clamp Caution: Refer to Fastener Caution in the Preface section. Tighten 40 N·m (30 lb ft)
2 | Catalytic Converter Bracket Bolt Tighten 40 N·m (30 lb ft)
3 | Catalytic Converter

## Catalytic Converter Replacement 1.6L LXV

Callout | Component Name
--- | ---

#### Preliminary Procedures

Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement.

1 | Catalytic Converter to Flexible Exhaust Pipe Nut (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 20 N·m (15 lb ft)
2 | Flexible Exhaust Pipe
3 | Catalytic Converter to Flexible Exhaust Pipe Gasket
4 | Catalytic Converter Bracket Bolt (Qty: 4) Tighten 20 N·m (15 lb ft)
5 | Catalytic Converter
6 | Catalytic Converter Bracket
7 | Engine Lift Bracket Assembly

#### Procedure

1. Remove the nut, stud and bolts.

Tighten
25 N·m (19 lb ft)

2. Remove the engine lift brackets (Qty: 2).

8 | Heated Oxygen Sensor Tighten 40 N·m (30 lb ft)
9 | Catalytic Converter to Cylinder Head Nut Tighten 20 N·m (15 lb ft)
10 | Catalytic Converter to Cylinder Head Gasket