GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

A/C Compressor Clutch Relay Coil Ignition

2

2

--

--

A/C Compressor Clutch Relay Switch B+

2

2

--

--

A/C Refrigerant Pressure Sensor 5 Volt Reference

2

2

2

--

A/C Refrigerant Pressure Sensor Signal

2

2

2

--

A/C Compressor Clutch Relay Control

1

2

2

--

A/C Refrigerant Pressure Sensor Low Reference

--

2

2

--

A/C Compressor Clutch Control

2

2

1

--

A/C Compressor Clutch Ground

--

2

2

--

1. A/C Compressor Clutch Always Engaged

2. A/C Compressor Clutch Inoperative

Circuit/System Description

Ignition voltage is supplied directly to the A/C compressor clutch relay. The engine control module (ECM) controls the relay by grounding the A/C CMPRSR CLTCH relay control circuit via an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. The driver has a fault line which is monitored by the ECM. When the ECM is commanding a component ON, the voltage of the control circuit should be near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be near battery voltage. If the fault detection circuit senses a voltage other than what is expected, this DTC will set.

The ECM will monitor the control circuit for the following:

    • A short to ground
    • A short to voltage
    • An open circuit
    • An open relay coil
    • An internally shorted or excessively low resistance relay coil

When the ECM detects any of the above malfunctions, the A/C compressor clutch is disabled.

Diagnostic Aids

The following conditions must be met in order for the ECM to turn on the compressor clutch:

    • Battery voltage is between 9-18 volts.
    • Engine coolant temperature (ECT) is less than 123°C (253°F).
    • Engine speed is less than 4760 RPM.
    • Engine speed is more than 600 RPM.
    • A/C high side pressure is between 2929-269 kPa (425-39 psi).
    • Throttle position is less than 100 percent.
    • Evaporator temperature is greater than 0°C (32°F).
    • ECM does not detect excessive torque load.
    • ECM does not detect insufficient idle quality.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

    •  Air Delivery Description and Operation
    •  Air Temperature Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Ignition ON, observe the scan tool A/C High Side Pressure Sensor parameter, the reading should be between 2929-269 kPa (425-39 psi).
  2. ⇒If the reading is not within the specified range, refer to A/C Refrigerant Pressure Sensor Malfunction.
  3. Observe the function of the HVAC compressor while commanding the A/C relay ON and OFF with a scan tool, the A/C compressor clutch should engage and disengage when changing between the commanded states.
  4. ⇒If the A/C compressor does not engage or does not disengage, refer to A/C Compressor Malfunction.

Circuit/System Testing

A/C Refrigerant Pressure Sensor Malfunction

  1. Ignition OFF, disconnect the harness connector at the A/C refrigerant pressure sensor.
  2. Ignition OFF, test for less than 1.0 ohm between the low reference circuit terminal A and ground.
  3. ⇒If greater than the specified range, test the low reference circuit terminal A for an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal B and ground.
  5. ⇒If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
    ⇒If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  6. Verify the scan tool A/C High Side Pressure Sensor parameter is less than 0.2 volts (9 psi).
  7. ⇒If greater than 0.2 volts (9 psi), test the signal circuit terminal C for a short to voltage. If the circuit tests normal, replace the ECM.
  8. Install a 3-amp fused jumper wire between the signal circuit terminal C and the 5-volt reference circuit terminal B. Verify the scan tool A/C High Side Pressure Sensor parameter is greater than 4.90 volts (453 psi).
  9. ⇒If less than 4.90 volts (453 psi), test the signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  10. If all circuits test normal, replace the A/C refrigerant pressure sensor

A/C Compressor Malfunction

  1. Ignition OFF, disconnect the A/C CMPRSR CLTCH relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal and ground.
  3. ⇒If the test lamp illuminates, test the control circuit for a short to voltage.
  4. Verify that a test lamp illuminates between the ignition circuit terminal and ground.
  5. ⇒If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance. If the circuit tests normal and the ignition circuit fuse is open, test or replace the A/C CMPRSR CLTCH relay.
  6. Verify that a test lamp illuminates between the B+ circuit terminal and ground.
  7. ⇒If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+, ignition circuit fuse is open, test the control circuit terminal for a short to ground.
  8. Disconnect the harness connector at the A/C compressor clutch.
  9. Test for less than 1.0 ohm between the A/C compressor clutch ground circuit terminal 2 and ground.
  10. ⇒If greater than the specified range, test the ground circuit for an open/high resistance.
  11. Connect the harness connector at the A/C compressor clutch.
  12. Connect a 10A fused jumper wire between the B+ circuit terminal and the control circuit terminal. Verify the A/C compressor clutch is activated.
  13. ⇒If the A/C compressor clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, replace the A/C compressor.
  14. Connect a test lamp between the ignition circuit terminal and the control circuit terminal.
  15. Command the A/C relay ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
  16. ⇒If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
    ⇒If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM.
  17. If all circuits test normal, test or replace the A/C CMPRSR CLTCH relay.

Component Testing

Relay Test

  1. Ignition OFF, disconnect the A/C CMPRSR CLTCH relay.
  2. Test for 60-180 ohms of resistance between terminals 85 and 86.
  3. ⇒If the resistance is not within the specified range, replace the relay
  4. Test for infinite resistance between the following terminals:
  5. • 30 and 86
    • 30 and 87
    • 30 and 85
    • 85 and 87
    ⇒If not the specified value, replace the relay.
  6. Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms between terminals 30 and 87.
  7. ⇒If greater than the specified range, replace the relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Compressor Clutch Assembly Replacement
    •  Relay Replacement
    •  Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
    •  Control Module References for ECM replacement, setup and programming